Ultrasonic technological complex I100-35/n
Complex is intended for deriving of finished product by ultrasonic dispersion method (homogenization, emulsification) of starting materials in continuous and cyclic mode.
Equipment consists of:
1. System of circulation and treatment of starting (raw) materials:
- carrying frame made of stainless steel;
- storage tank made of stainless steel;
- pipeline and on-off valves made of stainless steel;
- circulating pumps made of stainless steel with necessary parameters and power;
- flow-type heat-exchangers for raw heating or cooling made of stainless steel;
- array of control, measuring and safety sensors;
- ultrasonic flow-type dispersant made of stainless steel with integrated acoustic system at the base of magnetostrictive transducer and sonotrode-dispersant made of titanium alloy: quantity is from 1 unit to several ones;
2. Power system and control system:
- stand;
- ultrasonic generator I10-4.0;
- variable frequency drives of pumps control;
- self-contained cooling system of ultrasonic magnetostrictive transducer;
- PC with software for set controlling, for control and reporting of technological process.
Technical parameters (with 1 flow-type dispersant):
| Power supply | 3 phases, 380 V, 50 Hz |
| Maximum power consumption | 10 kW |
| Average power consumption | 5 kW |
| Power of ultrasonic dispersant | 4 kW, smooth adjustment, is preset by automated control system |
| Operation frequency of acoustic system | 22 kHz ± 10% |
| Productivity of set | Productivity is adjusted depending on necessary time of raw treatment, composition of raw and requirements for final product. |
| Overall sizes | 3000х2000х2200 mm |
| Mass | of 300 kg |
Parameters of set may be changed by request of Customer: the tank can have different volume, quantity of installed in series dispersants can be up to 4 units and more, array of necessary sensors for technological process control is defined by Customer, software is adapted for specified technological process.
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